Automated Shuttle Racking
Pallet Shuttle Systems
Semi-automated deep-lane storage
A forklift places a battery-powered shuttle in a lane; the operator commands it from a Wi-Fi tablet, and it carries each pallet to the first free position.
Racking partner: Rebel Rack

Benefits
Why it works
Forklifts stay out
Less rack damage and fewer accidents in the lanes.
Deep lanes
Lanes up to 131 ft deep, according to Interlake Mecalux.
Scales with demand
Add shuttles as volume grows; one tablet controls up to 18.
Cold-ready
Operates from −22 °F to 113 °F.
Options
Pallet Shuttle Systems
LIFO
Loading and unloading from one aisle.
FIFO
Loading on one side and unloading on the other, with two aisles.
Shuttle fleet
One shuttle moved between lanes, or one per lane for high throughput.
Upgrade path
Shuttle-based AS/RS adds lifts and multidirectional shuttles for full automation.
At a glance
Pallet Shuttle Systems
| Lane depth | Up to 131 ft |
|---|---|
| Pallet weight | Up to 3,307 lb |
| Shuttle speed | 295 ft/min empty · 148 ft/min loaded |
| Battery | Up to 10 hours |
| Control | One Wi-Fi tablet for up to 18 shuttles |
| Temperature | −22 °F to 113 °F |
| Source | Interlake Mecalux Pallet Shuttle; Frazier Mole IQ is a comparable system |
Typical figures published by Interlake Mecalux, Steel King, Frazier, and Westfalia. Your system is specified for your loads and building.
Integration & services
Pallet Shuttle Systems
- Shuttle rack designed for the lanes
- Spare batteries and charging stations
- Forklift fork positioners for shuttle handling
- Integration with your WMS
Related
Automated Shuttle Racking
- Selective Pallet Racking: Direct access to every pallet
- Drive-In & Drive-Through Racking: Deep lanes, forklift enters
- Push-Back Racking: Carts on sloped rails, 2–5 deep
- Pallet Flow Racking: Gravity-fed FIFO lanes
- Cantilever Racking: Arms for long and bulky loads
- Automated Pallet AS/RS: Stacker cranes, fully automated
- Back to overview
Get more from your building
Send us your pallet profile and building drawings, and we’ll propose the storage mix that fits.