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Projection Systems

Projected Safety Signage & Lines

Walkways, stop signs, and warnings projected onto the floor. Nothing to wear out, visible in dust or low light, and changed in minutes.

Why Virtual Signs

Safety signs that don’t wear off

Paint and floor tape start wearing the day they go down. A projected sign is made of light, so forklift traffic, scrubbers, and spills can’t touch it.

Paint and tapeScuffed by traffic within months, then repainted during downtime.
Projected signsStay sharp in wet, dusty, and dim areas, and move when your layout does.
Projected green walkway and STOP signs at a forklift crossing in a plant

How It Works

Light instead of paint

An LED projector shines through a gobo, a small etched disc that carries the sign, and lenses focus it onto the floor.

  1. 01

    Mount

    Projectors go on columns, walls, or the ceiling, above the traffic.

  2. 02

    Project

    A gobo or a laser draws the sign or line on the floor.

  3. 03

    Adapt

    Swap the gobo, re-aim it, or let a sensor switch it on.

Application Explorer

What do you need to make safer?

Pick an area to see the systems that fit it.

Paint vs. Projection

Traditional vs. virtual signs in high-traffic areas

How painted or adhesive floor signs compare with projected ones over their life.

Paint or adhesive signsProjected signs
Longevity3 to 4 monthsThe life of the projector, about 6 years
MaintenanceExpensive and slow; repainting slows or stops productionQuick and inexpensive, with minimal impact on production
CostAbout $1,000 to $4,000 a year$500 to $6,000 one time; typical payback in 1 to 2 years
VisibilityWorkers stop noticing familiar floor markingsBlinking, rotating, and sensor-triggered signs keep drawing attention
DurabilityWorn away by foot and vehicle trafficNo wear; stands up to humidity, cold, and dirt
FlexibilityScraped off and reapplied to changeSwap the gobo to change the sign

Typical figures as published by GoboSource. Actual costs depend on the site and the number of signs.

Signs & Controls

The message, and when it shows

Standard or custom signs, plus controls that decide when they appear.

Caution forklift traffic sign gobo Stop, look, point sign gobo Hearing protection required sign gobo Keep aisles clear sign gobo

Standard and custom signs

A ready-made library of STOP, YIELD, caution, forklift traffic, crosswalk, speed limit, PPE, and keep-clear signs, or gobos made from your own artwork: logos, bilingual messages, zone numbers, and wayfinding.

Projector control module
Control module
Microwave motion sensor
Motion sensor

Controls and sensors

Control modules dim, blink, and fade each sign, and microwave or PIR sensors switch signs on only when traffic approaches, so they stay noticeable.

System Integration

Planned around your traffic

Projection works best as part of a traffic plan. DeRosa maps the flows, places each sign, and installs and adjusts the system.

Planning guide showing projector power, mounting distance, and projected sign size for crosswalks, STOP, caution, and speed signs
Projector power, mounting distance, and sign size are planned together. Diagram © GoboSource.
  1. 01

    Traffic study

    We map forklift routes, walkways, and conflict points.

  2. 02

    Sign layout

    Each sign and line is placed and sized for its mounting height.

  3. 03

    Installation

    Projectors are mounted, wired, and aimed.

  4. 04

    Activation

    Sensors and controls are tied in and tuned.

Mounting heights

Throw distance and lens set the sign size. Laser line projectors need at least 4 m to the surface.

Ambient light

Bright areas and darker sign colours need more power or smaller signs; twice the image size needs about four times the power.

Harsh environments

IP65 to IP67 housings for wet, dusty, hot, or freezing areas, including outdoor docks.

Laser safety

Laser models are Class 2 or 3R; DeRosa reviews mounting positions accordingly.

Make your traffic plan visible

Send us your layout or a few photos, and we’ll propose where projected signs and lines will do the most good.